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How To Build A Fence Using Wood Pallets

Sam Lutz • July 7, 2015
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It’s summer. It’s time to build things, make things with your hands, and work outdoors. If you’ve got “build a fence” on your To Do list this summer, this project is for you. Using wooden manufacturing pallets, you can build a sturdy and attractive fence for use in all areas of your yard. This step-by-step tutorial will help you construct that enclosure around your garden or pet’s play area that you’ve been meaning to install. Best of all, this project can be done basically for free!

A Word to the Wise

The thing you need to understand about this project is that there really isn’t one right way to put it all together. The way you make your fence will depend on the topography of your land, the position of other structures on your land and the size of the fence. We’re going to outline a couple different ways that you can follow to build your own pallet fence, but we want to emphasize that you need to find the best method that works for you. You may have to improvise as you go. There’s nothing wrong with that.

Get Started by Gathering Pallets and Other Materials

To get started on this project, you’re going to need to gather wooden pallets (possibly quite a few, depending on the size of your fence). Pallets are available for free at many stores that receive warehouse shipments. The best place to look are small mom-and-pop hardware stores, home improvement centers and lawn and garden supply places. Many stores have pallets available for free and will throw them away if no one claims them. Ask store clerks or managers if they have any to spare. Look for pallets that have no chemical spills or similar damage.
Besides the pallets, you’ll probably need a hammer, nails, screws and a drill. Of course, as mentioned before–you’re going to be improvising. You may end up needing more materials, or fewer materials, depending on the method you choose to build your fence.

Method 1: Constructing “H” Shapes

Picture this: you stand a pallet on its end. We’ll call this Pallet A. Take a second pallet (Pallet B) and place it on its end, perpendicular to Pallet A. Screw Pallet A and Pallet B together so they form the shape of a T. Stand up a third pallet (Pallet C) on the other end of Pallet A. Position Pallet A and Pallet C so they’re perpendicular to one another, then screw the two pieces together. Altogether, these three pallets will form an H shape that stands on its own.
Pallet A forms the first segment of your fence. Pallets B and C are supporting pallets that will prevent Pallet A from falling over. To make the wall longer, stand a fourth pallet on its end and point it in the same direction as Pallet A. Screw that fourth pallet to Pallet B, on the opposite side of Pallet A. Repeat this process on the opposite side of Pallet C. Keep going like this, screwing criss-crossing pallets together to form the first wall of your pallet fence. This process has been described and documented here.
h shape

Method 2: Sandwiching Pallets Between Two Existing Structures

Supposing that you simply want to build a fence that stretches between your house and your garage, or two other similar structures, the easiest thing to do is attach the pallets to the structures, and let the larger structures hold the pallets up. Don’t screw a pallet directly into the wall of your house. Instead, screw supporting boards into the exterior wall of your house, and then screw the pallet into that supporting board. Each additional pallet will be attached to the first pallet.
This method probably wouldn’t work for a very long fence. For a longer fence, use the supporting pallet method described above.

Method 3: Attaching Pallets to One Another Using Wooden Strips

Using whatever means necessary, whether that’s by attaching pallets to supporting pallets or by attaching pallets to a structure at either end, stand up your pallets to form your fence. Attach them to one another by screwing wooden strips at the edges of each pallet. You can see this method described in the video below:
You might have some leftover pallets once your fence is constructed. You can make all kinds of things from pallets, not just fences. This website shows you a few things you can do with those leftovers, and also describes some of the best methods for finding free pallets.
When all is said and done, you may want to paint or stain your pallet fence to help it last a little bit longer. If that’s the case, stop in at Ace Paint and Unfinished Furniture. And bring pictures of your fence, while you’re at it! We’d love to see how your project turns out.
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